Abstract

This paper details an investigation, through an experimental study, of the development of weld nuggets and a heat-affected zone (HAZ) in resistance seam welding(RSEW) using a numerical simulation approach. SYSWELD software for the simulation of heat treatment, welding, and welding assembly was utilized for the simulation process. The integrated Spot Weld Advisor (SWA) in SYSWELD was applied to simulate the RSEW model using a two-dimensional axis-symmetric FE model with customized electrode meshing. The thermal-mechanical-electrical characteristic and contact condition were taken into account throughout this study. The developed model comprised a transverse cross section for welding two layers of low carbon steel with a thickness of 1 mm. For the experimental verification, three-pulsed RSEW with two different current stages was carried out. It was discovered that this program code, Spotweld Advisor, when used with the meshing method, was capable of offering results that were in agreement with physical experiments.

Keywords

Publication details

DOI
10.24200/tjer.vol10iss2pp78-86
Journal
The Journal of Engineering Research, 10(2), 78
Publisher
Sultan Qaboos University
Open access
Gold open access
License
CC BY 4.0

Cite this article

APA 7

Muhammad, N., & Manurang, Y. (2013). Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding. The Journal of Engineering Research, 10(2), 78. https://doi.org/10.24200/tjer.vol10iss2pp78-86

MLA 9

Muhammad, Norasiah, and YHP Manurang. "Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding." The Journal of Engineering Research, vol. 10, no. 2, 2013, pp. 78. https://doi.org/10.24200/tjer.vol10iss2pp78-86.

Chicago (author–date)

Muhammad, Norasiah, and YHP Manurang. 2013. "Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding." The Journal of Engineering Research 10 (2): 78. https://doi.org/10.24200/tjer.vol10iss2pp78-86.

Harvard

Muhammad, N. and Manurang, Y. (2013) 'Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding', The Journal of Engineering Research, 10(2), pp. 78. doi:10.24200/tjer.vol10iss2pp78-86.

Vancouver

Muhammad N, Manurang Y. Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding. The Journal of Engineering Research. 2013;10(2):78. doi:10.24200/tjer.vol10iss2pp78-86

IEEE

N. Muhammad, and Y. Manurang, "Analysis on Development of Transverse - Sectioned Weld Zone using FEM Verified with Multipulsed Resistance Seam Welding," The Journal of Engineering Research, vol. 10, no. 2, pp. 78, 2013, doi: 10.24200/tjer.vol10iss2pp78-86.